Did you tie down the cable with cable ties too tight so that you damaged the cable?
I am very much surprised if that is the case. I didn't see any damage on the cables and the connectors are fine too.
Are you sure that the battery doesn't have a switch underneath it?
Yose told me that the button next to the LEDs is the switch (see the attachment). I haven't seen any other buttons on the battery. This seems weird to me, because most other batteries seem to have two buttons: one for the LEDs and another 0/1 switch.
I don't understand some of what you're saying. of course the LCD only turns on when you connect the battery because that's where it gets its power from. If you're spinning the wheel backwards, it becomes a generator, so it will power the controller and the LCD, but only until you stop and a short bit of time afterwards while the capacitor drains down.
The power goes from the battery to the motor, but is blocked by the controller, which acts as a throttle. A small branch comes from the battery wires inside the controller and goes to the LCD to power it. When you press the power button on the LCD, the LCD switches on and the LCD connects a power wire that goes back to the controller to power it. When the controller gets its power from the LCD, it will then respond to the pedal sensor, throttle and LCD settings to open the gates that control the power from the battery wires to the motor.
If the LCD doesn't switch on, it's normally because it's not getting any power from the battery, which means one of these causes: No connection between the battery and controller; the battery is switched off; or the connection between the controller and LCD is interupted. The LCD can't get power from the motor when you spin it in the last case, so you can eliminate that one.
Thank you for explaining how the system works. Let me try to reformulate my experiences:
Situation 1.
- Battery has been in the rack for a while
- The button on the battery is pressed, and the LEDs turn on
- The power button on the LCD is pressed, but it doesn't turn on.
Situation 2.
- Battery is inserted to the rack
- Immediately after that, the button on the battery is pressed, and the LEDs turn on
- Without pressing any buttons, the LCD lights up, showing "AP 0000". Pressing "+" changes the numbers on the screen, but the LCD doesn't react otherwise and soon after turns off.
Situation 3.
- Battery is inserted to the rack
- Immediately after that, I spin the wheel forward and keep it spinning
- LCD turns on normally, but I cannot adjust the assist from 0 upwards. The LCD turns on and off randomly.
My guess is a bad connection in the LCD. I'd be tempted to try another LCD, but let's see what Yose replies. The LCD from their other 36V kits with the same connector type would work, right?