Thanks very much flecc, especially the tektro/shimano tip, glad I asked about it now!
Seems I have more of a problem with the chain proximity to the posts than I thought though...
When I fitted the smaller 40T chainwheel a few months/few hundred miles ago, I thought the chain would be very close to the posts with the rubber cap, but thought I'd got away with it - the chain cleared the post & cap in all gears...
I just checked, and it seems the chain has maybe "loosened" a little because its now slightly rubbing against the rubber cap from about 3rd (brushes the top) to 5th (brushes the side) but in 4th the outer & upper edge of the post & cap does
just slightly "nudge" the chain as it passes... without the rubber cap in 4th the chain still
just touches the upper outer edge of the metal post but clearly brushes against it while moving; the gears either side do clear the metal post without the rubber cap... I must have done a fair few miles with it like that but even so the rubber cap, though taped on, does not show much wear...
I did try removing the post when I fitted the chainwheel but as you, Pete & I think Ian have said, its not easy, and I was unable to do it.
Not sure what to do now - torn between trying to use the posts for brakes or remove them!!
I suppose I could just remove the cap, put a thin & slippery cover over the metal post & avoid prolonged use of 4th gear (not a way I'd planned to reduce the
number of gears
); I'd planned to change the freewheel & rear mech at some point for a megarange, but that would only swap the 19T problem cog for a 20T at the same point: 12-13-15-17-
19-21-23-25
vs 11-13-15-17-
20-23-26-34 so may not help much...
Do you have any other suggestions flecc? I'd prefer to keep the 40T as I said, but it seems to be causing trouble... I suppose disc brakes might work quite well as you say assuming there's no major problem fixing them in place of the roller brake, but I still need to resolve the fouled chainline problem I've got...
.
Stuart.