Hello... my first post here, very interesting forum !
i have read 1 page early the concerns about LiIon, the Danger, burned houses, ...
and want to say some thing about that..
iam using LiPos (Kokam, Thunderpower, Tanic, Polyquest, Xcell, ...) for some years now in RC-planes, RC-cars and RC-helis
also using LiIon cells (Mangan-basis)
and the ne FePO4-cells
for burning down your house: this can only happen in the badest circumstances with LiPos and some Cheap cobalt-based LiIonbs
it will for example not happen with Konion or FePO4 !
(or at least: it is as unusual as that it will happen with Nicd or NiMh --> in reality: a Konion will shut down when it reaches 90°C.. a NiMh or NiCd on the otherhand will heat up MUCH more and can cause a fire..)
so.. said that..
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for life-time:
in RC-heli-Use (heavy use) we see around 100-150cycles with the good LiPos
shelflife: 2-3 years (after that time, unimportant if used or not the batts are dead without any power)
Konions: 300cycles (a friend has already 700cycles at use with moderate currents with these cells) - lifetime.. lets estimate 5 years
FePO4: at moderate use said to reach 1000-5000cycles, lifetime is said by a tech-engineer from A123systems: 10years !
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what kind of power can you get with this cells ?!?
well: the problem is: at a bike you need a lot of Ah to carry with you
a lot of Ah cost a lot of money ==> for that cheap cells are used !
for safety reason and easy use, best thing for Bikes in my opinion would be
Konion or FePo4
so, what can a Konion do ?
the new Konion 1300 costs 12Euro each cell, good cell
the "old" Konion 1100 can be got for 3,5-4euro each cell when you disassamble a 36V battery-pack from BOSCH-tools
for a bike i would want a 36Volt pack with 10Ah...
with Konion 1100cells you would need 90 cells
that would cost around:
350Euro
would it be strong enough for an e-bike ?
i think so:
it would handle 108A continouse (providing 31,8Volt average) =>
3400Watt continously
and 200A for 10seconds PEAK (providing 29Volt average) =>
5800Watt short
you see: power of the batterie is absolut no argument anymore, that a e-bike has not enoug power or cycle-life of batts is low..
weight of the pack: 3,8-3,9kg
with this above shown numbers you can expect 200-300cycles with that batteries (i get that amout in my Heli stressing the batts that way)
so, what can a FePo4 battery do ?
one single cell is available for 10 Euro (dismounting a DEWALT-tools battery)
2300mAh each cell, around 3Volt under load
i would use for a bike:
12cells in series paralleled by 4,
so: 48cells
price: around 480euro
capacity: 9,2Ah
Power ?
continous power: 31Volt * 240A =
7400Watt
short power: 29Volt * 400A =
11600Watt
weight: 3,6-3,7kg
you see: these are values you will not see with an bike..
the batteries are stressed A LOT LESS in a bike..
for the Fepo4-pack
when using continously 3500Watt out of such a battery-pack (which is still much more a bike will need)
and charging the battery not faster than 15min (YES, the batteries are cabable to be charged to 95% full within 5min !!! (if you find a strong enough charger *lol*)
the manufactor guarantees more than 1000cycles !!!
and lifetime of 10years ! after that, capacity would be down to 80%
so..
to show some real-world data,
here a graph i logged last weekend in my E-Heli...
think about: only 4 cells were used !!!
battery-weight: only 280g !
still peaks in the 900Watt Region !
Average were 250Watt (out of this 280g battery !)
after the flight the batts were around 40°C hot (they are allowed to reach 60°C-70°C by the manufactor)
and recharged with 8A-charger within 16min !
here the graphs:
what i wanted to show you:
there are already VERY GREAT batteries out there !
IF you are willing to take a solder-iron and make your own packs..
nearly 100% of the cells sold on the bike-market are already "old technology" (2years old), weak cells, with relativly short lifetime...
oh: just another example what is possible with NEW generation, high-power Lipos:
the pack on the pic can give up to 55.000Watt !!!! of power ! (the motor can not handle that much, and of course it would result in too short runtime.. but the batts can handle it !)