Homemade battery - idea for a bag

CaptainCrash71

Pedelecer
Mar 3, 2018
46
11
53
County Durham
I’m just in the process of finally building my battery, and the reason it has taken me so long as I was struggling to find somewhere on my bike to mount the battery. I found this bag on eBay for about a tenner, upload_2018-4-25_16-56-37.jpeg
and decided it would be big enough for a 10s4p battery pack. Here’s my layout
upload_2018-4-25_16-57-47.jpeg
and here’s the batteries glued together
upload_2018-4-25_16-58-32.jpeg
and in the bag,
upload_2018-4-25_16-59-9.jpeg
and the bag mounted on my bike.
upload_2018-4-25_17-0-14.jpeg
There’s still room for shrink wrap, wires, and a BMS. So far all up weight is 2.07kg (4lb 9oz in old money)
My plan is to melt a hole in the bottom for my power out wires, and my charging plug will be kept inside the zipped compartment. I’m also trying to find a way to fasten it to the seatpost with something more rugged than just the Velcro.
I should be welding my battery right now, but the nickel strip I bought isn’t 100% nickel, so have ordered some from a more reputable dealer. I hope this gives someone an idea for a discrete battery pack.
 
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Kwozzymodo

Pedelecer
Sep 9, 2017
177
40
63
Lincolnshire
Looks good. You have enough seat post showing to fit the bag. I’m looking for something that sticks out horizontally from the back of the seat as my frame size procludes having more than about 6” of seatpost showing.
 

CaptainCrash71

Pedelecer
Mar 3, 2018
46
11
53
County Durham
Looks good. You have enough seat post showing to fit the bag. I’m looking for something that sticks out horizontally from the back of the seat as my frame size procludes having more than about 6” of seatpost showing.
Probably need a frog battery, upload_2018-4-25_17-45-1.jpeg
yosepower or elifeshop do several ready made batteries on eBay for decent price.
 
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awol

Esteemed Pedelecer
Sep 4, 2013
1,216
374
Nice idea, I had a similar idea with a large Topeak Mondopack saddle bag but found I could not not have the seat high enough to fit it. I like this bag though, could you post some photos with a tape measure along it to show real life sizes. I don't trust the sizes in the ads.
Some 2" wide velcro round the whole thing should be more rugged and help it stay secure.

https://www.ebay.co.uk/itm/182493445706?var=485063426520
 
Last edited:

Nealh

Esteemed Pedelecer
Aug 7, 2014
20,920
8,533
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West Sx RH

anotherkiwi

Esteemed Pedelecer
Jan 26, 2015
7,845
5,786
The European Union
My plan is to melt a hole in the bottom for my power out wires, and my charging plug will be kept inside the zipped compartment. I’m also trying to find a way to fasten it to the seatpost with something more rugged than just the Velcro.
Nice find. A piece of ply or aluminum in the bag and couple of half couplers would do the job
 

CaptainCrash71

Pedelecer
Mar 3, 2018
46
11
53
County Durham
Yeah, was having similar thoughts. Was thinking of bonding a piece of ply onto the battery and screwing another piece through the back of the bag. Then some kind of u-bolts or something to fasten around seat stem. Sounds a bit long winded, but should look ok once done. I’ll put some pics on just as soon as my nickel strip comes and I get the battery welded.
 

CaptainCrash71

Pedelecer
Mar 3, 2018
46
11
53
County Durham
Nice idea, I had a similar idea with a large Topeak Mondopack saddle bag but found I could not not have the seat high enough to fit it. I like this bag though, could you post some photos with a tape measure along it to show real life sizes. I don't trust the sizes in the ads.
Some 2" wide velcro round the whole thing should be more rugged and help it stay secure.

https://www.ebay.co.uk/itm/182493445706?var=485063426520
Here’s some pics of the bag with sizes, hope it helps.

CB550AF3-0F9D-4EE8-8D5D-6B84C65BBB93.jpeg 4C5A4F28-FB5C-4F5D-8AC1-51ABF72971F3.jpeg 37C3029B-F3B4-429C-B1E2-296BA609FD0C.jpeg F17F467B-94F8-46FC-918A-DFEAE7B87D3E.jpeg B248BF36-50DE-454C-8AD2-30455C41D8C9.jpeg 068148B2-6519-43D4-A7F1-95466B14D1E1.jpeg
 

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