Having two arms linked might give more scope for lining everything up however again there is an obvious weak link in the connecting bolt?By 2 piece pattern I was thinking of your CNC part but in 2 overlapping pieces, using the two 5mm eyelets and not a jubilee clip. Then precise orientation of the 3 holes and the flats is no longer critical, in fact the holes can be oversize, exhibit waterjet taper and what not. Just take out the slack by applying the opposite of in-service load to the 2 parts before torquing up.
Surely better to just have one piece that is a good fit?
You lost me at 'exhibit waterjet taper and what not '...
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