Some Random Thoughts On bicycle Design.

neptune

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Jan 30, 2012
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Anyone who has ever ridden a bicycle, and is in the least creative, has come up with some theory of how a bicycle could be made faster, cheaper, lighter, or better in some other way. There is something audacious about a bicycle that seem to appeal to inventors. The thing is so simple, all its innards are on display, you can actually see how it works before your eyes. Its efficiency is beyond doubt in a counter intuitive way. How can it make sense, that on a given journey, you can burn only a third of the calories, while dragging along a lump of metal with you?

People who have never seen a bicycle ridden before are gobsmacked. Russian soldiers invading Berlin in 1945, had never seen bikes before, and before long, they were shooting people just to take their bicycles. Not long afterwards, they were shooting each other for the same reason. In the year 1899, half of all the patents applied for in the USA, were for accessories and improvements to bicycles.

The thing is, that once the "safety bicycle" was invented about 1890, the design was about right. Apart from variable gear ratios, the bicycle was pretty much as we know it today. Yes, there have been improvements. Today, we have better gears, better brakes, better lights, and lighter bikes. But the basic concept remains the same after a century and a quarter.

Development, as with motor cars, is often lead by what is happening in road racing. There is a trend away from simple tubular frame members, in favour of pear drop cross section, to give a more aerodynamic shape. There can be no doubt that a simple tube gives the strongest result for a given weight of material. My thought was to keep the simple tube, and glue on an aerodynamic shape at the back, made from polystyrene foam. The whole thing could then be covered with a stick on plastic film. The result would be lighter stronger and cheaper.

I then realised that the rules of racing forbid any component that has no purpose other than reducing air drag, so the polystyrene bit would be a rule breaker. The other thing I have often pondered is bike bearings, for wheels and bottom brackets. Why not use the sealed-for-life ball race bearings of the type use in electric motors, car alternators and so on. OK, they would be slightly heavier, but for commuter type bikes, they would have advantages. They would have a long life, require no maintenance, and be easy and quick to replace. Bought in bulk by the manufacturer, they would be quite chap. Every body wins.
 

flecc

Member
Oct 25, 2006
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Why not use the sealed-for-life ball race bearings of the type use in electric motors, car alternators and so on.
A lot of bike parts do now Neptune. That last hub I bought long ago had those bearings, and the simple cup and cone ball bearings have long been on their way out.

The one place that hangs on to all the old bicycle technology is India, since they still have many local manufacturers who have no sophisticated facilities. No doubt Hero will wipe them all out eventually.
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john h

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Nov 22, 2012
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Most long haul touring bikes still have cup and cone bearings, as those who use them like them, as easy to repair, out in the sticks a few ball bearings ,in panniers are lighter than a sealed hub, by the same token 26 inch wheels are more common now on some of the new touring bikes, as in most third world countries, easer to find. and 27 inchs are not.
 

Geebee

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Mar 26, 2010
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The quickest way to move bike design forward is to allow open design in racing events, I may be wrong but I suspect the bike might change a lot with that incentive.
The recumbent caused most of the strict changes as on the flat it was winning even with a second tier rider.
Then Obree came a long with the superman position bike so they tightened the rules even more.
If you look up the rules for racing bike design, what exists now is the only design that can possibly meet the rules.
 
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neptune

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Three very succinct comments here. Flecc points out that sealed bearings are becoming somewhat more common. Cup and Cone bearings have served us well for over a century, although I believe that some early "ordinary" or Penny Farthing bikes had brass bushes instead of ball bearings.

John h points out some very real advantages of cup and cone bearings for the tourist in undeveloped countries. If the cups and cones are worn out, a repair can not be done by simply replacing the ball bearings. However, such a tourist would probably start with a new or refurbished bike, in which case, replacement ball bearings would almost certainly fix a problem.

Toring obscure countries is always likely to cause problems with spare parts until and unless we get global standardisation. Standardisation in itself can be problematic, as it tends to stifle innovation. This leads us very nicely to the point made by GeeBee.


I am a big fan of recumbents, and owned one in the past. I am not saying that they are suitable for everyone. There can be little doubt however that if recumbents dominated road racing, we would see a lot more of them on the streets. But it is not just recumbents of course. Open design would lead to all kind of advances, that we can only dream of. Imagine if design rules had been fixed in 1880. Tour de France on penny farthings?
 

flecc

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Oct 25, 2006
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This leads us very nicely to the point made by GeeBee.

I am a big fan of recumbents, and owned one in the past. I am not saying that they are suitable for everyone. There can be little doubt however that if recumbents dominated road racing, we would see a lot more of them on the streets. But it is not just recumbents of course. Open design would lead to all kind of advances, that we can only dream of. Imagine if design rules had been fixed in 1880. Tour de France on penny farthings?
While there's truth in this, other types of bikes than the UCI ideal are supported, but all the evidence is that there is little demand.

That support comes from the International HPVA and their national authorities who hold races and other events. The HPVA (Human Powered Vehicle Association) was set up to cover all the types of human powered vehicles not represented and/or allowed by the UCI (Union Cycliste Internationale).

Given that there are and have been an immense variety of alternative bike designs over the years, that many of them have been produced to various extents and that the HPVAs accept them, why are there not many events or shows/functions at which they can be seen? The answer I would suggest is just lack of demand.

Regarding the reference to Penny Farthings, that is also a somewhat active scene with various meetings at which races are held, the last UK one at York from memory. There is even a modern recent record for the largest number of penny-farthings with riders mounted alongside each other, all holding themselves upright by side extended arms without any foot on the ground. It was 135 penny-farthings and their owners from around the world, so it would seem that penny-farthings have more support and demand than new designs based on the modern safety bike!
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MikeyBikey

Pedelecer
Mar 5, 2013
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Interesting points about lack of interest in bicycle innovation in the media, while sponsored events get saturation coverage, Mmm :) 'spose not everyone wants to watch how a Burrows 2D bike would compare with an Airframe or Airnimal, etc!
 
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D8ve

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Jan 30, 2013
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Recumbents are more comfortable faster and potentially safer.
What they are not is the recognised form for a bike.
Like catamarans are faster lighter than mono hulls they are not approved of and actively discouraged. Racing for both is relatively new, a fringe activity.

A bent with fairing becomes a velo mobile. That is fast dry transport. With electric assist it could well be a realistic low energy transport option.
Oh the cost of and electric velo mobile is usually over £5k .
Niche market makes price to high.
 

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