Silverfish battery fitting

Howz

Finding my (electric) wheels
Mar 17, 2019
7
4
I have just purchased one of these batteries. I was wondering how people fit these to the frame down tube? I have the water bottle bolts that I can use and drill 2 holes through the slide rail, but looking at the metal slide rail I don't think there will be enough room to slide the battery over? Has anyone fitted one of these? thanks

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RoadieRoger

Esteemed Pedelecer
Nov 8, 2010
726
200
This design of battery normally slides down a rail fixed to the seatpost frame/tube . Either the seatpost has to be removed or some seats have a mechanism to tilt forward to enable the battery to be fitted/ removed . Was it your intention to fit it to the other tube usually holding a water bottle ie the one connecting the crank to the headstock ?
 

Howz

Finding my (electric) wheels
Mar 17, 2019
7
4
Hi , Yes the intention is to fit to the water bottle fitting, I may have to make a special bracket I think, Was just wondering what other people have done as I am sure I am not the only one?
 

RoadieRoger

Esteemed Pedelecer
Nov 8, 2010
726
200
Yes a bit of fabricating required . The water bottle holes are fairly close together for supporting a fairly lengthy and weighty object . A strip of aluminium about 1/8 - 1/4 in. thick by 1 in. wide or slightly more could be bolted to the frame using the cage threaded holes . . Perhaps you could then fix the rail that came with the battery to this . You could fix a hinge at the bottom so that the battery could be moved through an angle to make removal easier . You could also fashion some clamps around the battery to either fix to the 1 in. strip or to the bike`s tube .
Of course you could use clamps to fix it to the seatpost tube as well. if your system lacks rigidity . The weight in this method would be more concentrated and avoid twisting/ bending forces which will arise in your first method .
If you can purchase aluminium section rather than strip it would make the set-up more rigid and easier to fix brackets to .
 

vfr400

Esteemed Pedelecer
Jun 12, 2011
9,822
3,993
Basildon
I'd make at least two 25 x 3 mm steel strips in the shape of a square "U" with internal size to fit the shape of the battery. Maybe bend the ends over at more than right-angles. Screw them to the bottle fixings with countersunk screws. That makes a channel to drop the battery into. If it were mine, I'd add another rivnut so that I had three hoops making the channel. Then you could use large O-rings or some bungee elastic to hold the battery in. You might need to fabricate an end-stop of some sort to stop the battery bumping on the frame at the bottom.

https://www.ebay.co.uk/itm/Fixed-Holder-Rubber-Elastic-Bandage-Battery-Strap-Motorcycle-Stretchable-Belt/333121638056?hash=item4d8f98cea8:g:mkMAAOSwgs5cj09L&frcectupt=true

Sort of like this.
 

RoadieRoger

Esteemed Pedelecer
Nov 8, 2010
726
200
Next time you pass a Road Sign you will notice that on the back there are usually metal sections to contain sliding adjustable clamps and these clamp around poles supporting the sign . Instead of poles think of your Battery being clamped and the metal sections as being bolted to your bottle fixing threads ! There you are , that`s sorted .
 

Howz

Finding my (electric) wheels
Mar 17, 2019
7
4
So I have had a go at mounting this, I drilled holes through the battery bars so that it would fit the bottle cage holder holes, I then put a nut and bolt through the bracket holes with a washer each side, tightened them up so that they are tight on the bracket, but can still be turned with a spanner, I then used the spanner to tighten th m into the bottle holder holes, finished off with a few tie wraps...although I think I will change these for either rubber or heavy duty tie wrap cables. Just waiting for a control box to be delivered.

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Nealh

Esteemed Pedelecer
Aug 7, 2014
20,917
8,533
61
West Sx RH
In case you need to remove the battery for charging or winter etc,etc, use Velcro straps or reusable cable ties.