June 9, 201411 yr Hello, I'm interested in building a custom electric bicycle. Right now, I'm just looking at frames. I want to use a road bike frame or something similar. Basically, i am after a certain aesthetic that uses a flat top bar like a road bike, but thicker. The dilemma is finding a frame like this that meets the strength requirements and rear dropout width for a direct drive rear electric motor installation. The frame on this Grace One bicycle as seen in the attachment is along the lines of what I'm looking for. Would you have any idea where i can find a frame like this that will lend itself to an electric bike? If anyone can advise me on this, it would be much appreciated. Thanks, N
June 9, 201411 yr Perhaps I'm missing something, but it sounds like you are looking for a hard tail mountain bike?
June 10, 201411 yr Try your local Xmart style shop, the thick frames seem popular on BSO's you could use the frame and junk anything on it that was to low end. Can I ask why you want to use a direct drive hub?
June 10, 201411 yr Author Perhaps I'm missing something, but it sounds like you are looking for a hard tail mountain bike? Mike, Thanks for your input. Certainly a hard-tail mountain bike could satisfy me. However, it would need to look the way i described. I don't care about categorization. All the mountain bikes i've looked at thus don't have the form i'm looking for. Its difficult to explain what i have in my mind's eye. The closest example is the image of the Grace "One" i attached. I'm not finding any frames that resemble it. I like road bike-esque frames, but the rear drops are too narrow for a direct drive motor and too weak for the torque. I know I'm being very particular here, but i know what i want. Thanks. -N
June 10, 201411 yr I wouldn't assume a bike is stronger as it has thicker tubes. Often it means the tubes are aluminum which isn't as strong, thinner tubes will be steel/cromo or titanium, anything overly curved is normally carbon fibre. It really depends on your intended uses. I wouldn't advise an ebike made from a road bike as it will only have clearances for slim tyres and with the extra weight of battery and motor it will just be a nightmare to keep it going, if you go with a small battery to offset how flimsy some road parts are then you won't get enough miles from the battery to justify carrying it. Also with many road bikes 15mph is really easy to reach so the motor will be off lots, on my single speed I ride 46/18(for most it will be top gear on the front and about half way on the back) and at 80 cadence with not much effort I'm going 17mph. I would be really careful too, lots of the ebikes with "that look" are marketed to say they can do huge jumps at crazy speeds and stuff like a motocross bike but when it comes down to it they aren't motocross bikes.
June 10, 201411 yr Author Try your local Xmart style shop, the thick frames seem popular on BSO's you could use the frame and junk anything on it that was to low end. Can I ask why you want to use a direct drive hub? Geebee, Thanks for your help. That sounds like a good idea or someone, but I'm not gonna be utilizing any bicycle shaped objects from Walmart. A direct drive hub will offer me the 40 mph top speed I'm looking for without any bulky installations.
June 10, 201411 yr Author I wouldn't assume a bike is stronger as it has thicker tubes. Often it means the tubes are aluminum which isn't as strong, thinner tubes will be steel/cromo or titanium, anything overly curved is normally carbon fibre. It really depends on your intended uses. I wouldn't advise an ebike made from a road bike as it will only have clearances for slim tyres and with the extra weight of battery and motor it will just be a nightmare to keep it going, if you go with a small battery to offset how flimsy some road parts are then you won't get enough miles from the battery to justify carrying it. Also with many road bikes 15mph is really easy to reach so the motor will be off lots, on my single speed I ride 46/18(for most it will be top gear on the front and about half way on the back) and at 80 cadence with not much effort I'm going 17mph. I would be really careful too, lots of the ebikes with "that look" are marketed to say they can do huge jumps at crazy speeds and stuff like a motocross bike but when it comes down to it they aren't motocross bikes. Clockwise, Those are some good points. I'll keep that in mind. The appeal of the Grace "One" and other e bikes has zero to do with any desire to jump or go off-road. I'm looking for a modest electric bike to use casually around town. I just have a preference about the way the frame looks. -N
June 10, 201411 yr a road bike with short wheel base? Royal-H: http://royalhcycles.com/wp-content/uploads/2013/11/RoyalH-1.jpg Grace 1:
June 10, 201411 yr Mike, Thanks for your input. Certainly a hard-tail mountain bike could satisfy me. However, it would need to look the way i described. I don't care about categorization. All the mountain bikes i've looked at thus don't have the form i'm looking for. Its difficult to explain what i have in my mind's eye. The closest example is the image of the Grace "One" i attached. I'm not finding any frames that resemble it. I like road bike-esque frames, but the rear drops are too narrow for a direct drive motor and too weak for the torque. I know I'm being very particular here, but i know what i want. Thanks. -N By 'Flat top bar' do you mean horizontal?? If so, many older steel MTB frames are more like that, especially Claud Butlers: http://firstflightbikes.com/_borders/ClauSide.JPG If you could find one of these in a 23" frame, would that be closer? With a respray and thick tires?
June 10, 201411 yr Hi, Sorry to but in, I have the Claud Butler shown. If I undertand right, this frame would be strong enough for a rear hub, better than a big alloy frame? ta mike
June 10, 201411 yr It should be very easy to fit a motor in a steel-framed road bike. You don't have to worry about the width because a simple heave-ho on the frame should adjust it to whatever you want. There's not a lot of meat around the drop-outs, so I wouldn't go too high on the power unless you can find someway of strengthening it. The other problem you have to overcome is the brakes. If you wanted to fit a sizeable direct drive motor, you'd need disc brakes.
June 10, 201411 yr Hi, Sorry to but in, I have the Claud Butler shown. If I undertand right, this frame would be strong enough for a rear hub, better than a big alloy frame? ta mike Yes, I would have thought it would make a really good donor bike, although as D8veh says above about the road bike, brakes are important. My own personal minimum is V-Brakes. That Butler looks to have cantilevers. If it was me, I'd try to upgrade them to a set of quality V-brakes (Tektro as an example). Better than a big alloy frame? I don't know, its all about personal preference. I suspect it'll be heavier, but that may not be important to you.
June 10, 201411 yr Thanks for advice, I will try it. I will sort the brakes out even though I am not a speed merchant, I just need more help with hills. I bought the bike at a car boot, the decalls had been taken off. It looks like a 531 label on your frame in your pic? The drop outs do look a bit thin but then looking at the big alloy frame I have, they do also. Just tried the hub on the bench and another puzzle to work out? The wheel turns without the throttle connected. When I connect it and twist the throttle it stops?
June 10, 201411 yr Thanks for advice, I will try it. I will sort the brakes out even though I am not a speed merchant, I just need more help with hills. I bought the bike at a car boot, the decalls had been taken off. It looks like a 531 label on your frame in your pic? The drop outs do look a bit thin but then looking at the big alloy frame I have, they do also. Just tried the hub on the bench and another puzzle to work out? The wheel turns without the throttle connected. When I connect it and twist the throttle it stops? Sheffield Mike, Sorry, its not my bike, just a pic from the web. Its not a big deal, but I don't want to hijack this thread, so would you mind posting a new thread about your build please. I'm sure you will get plenty of help. Thanks
June 10, 201411 yr Hod, if you want a road frame I'd recommend a cyclocross - space for bigger tyres than a standard road frame. I've just finished my build using a Surly Cross check and managed to squeeze 700c 42 wide tyres plus mudguards in. With no suspension bigger tyres are very useful for a comfortable ride considering all the extra weight you'll be carrying. Regards Phil
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