No black hall sensor wire

ee4775

Finding my (electric) wheels
Jan 20, 2020
8
1
Hey guys.

Currently doing a Chinese controller conversion on my carrera vulcan e. I've been running it with just the phase wires and today decided to wire up the hall sensor wires so I can have speed. During my first attempt I accidentally ripped off the black hall wire so I decided to strip the whole wire back so I could try again but I found the black wire has disappeared and I now only have 5 wires.

Beneath the plastic sheath of the main controller cable there is bare wire that twists around all the other 5 hall wires and 3 phase. Is this what the black wire was connected to and is it OK if I don't reconnect this to the controller.

I've attached a pic of what ik looking at. The bare wire splayed out to the right is the one that was wrapped around everything.
 

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Nealh

Esteemed Pedelecer
Aug 7, 2014
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West Sx RH
The answer in no the strands are not the Gnd wire, the gnd wire will be Black sheathed all the way as the others are sheathed.
A simple get around is to cut back the larger outer sheath a bit more until you find the Gnd wire and solder an extension to it, solder a separate Gnd to the PCB and run it out side of the main cable.
Alternately buy new 9 wire motor cable and solder it to the wires inside the controller, cut the controller wires leaving enough of a tail to do.
 

ee4775

Finding my (electric) wheels
Jan 20, 2020
8
1
The answer in no the strands are not the Gnd wire, the gnd wire will be Black sheathed all the way as the others are sheathed.
A simple get around is to cut back the larger outer sheath a bit more until you find the Gnd wire and solder an extension to it, solder a separate Gnd to the PCB and run it out side of the main cable.
Alternately buy new 9 wire motor cable and solder it to the wires inside the controller, cut the controller wires leaving enough of a tail to do.
The black wire that was pulled off was connected to a soldered blob that was on the wire sheath hence why i thought that was the case.