January 18, 201016 yr Hello all I'm new to all this electric bike stuff, and as yet, don't own one. For me, adding some additional power is not about getting around, or being able to get up hills. I'm a mountain biker, and my level of fitness is actually quite good, but I just want more speed and more options when I'm out on the trails. You see, most of the time off road, the only speed you get is when going down hill. I'm hoping that with a good electric kit on my mountain bike I'll be able to get the same 'buzz' as a I do when going down fast, on the way up too! So far my research has led me to kits supplied by electricmountainbikes.com (for obvious reasons), and after chatting with Steve, we selected what was probably the best he had to offer: Heinzmann 500w rear wheel kit, which offers 20-ish mph speeds. A few problems for me are that since this is my first venture into electric bikes, spending almost £1500 on a kit, and not even knowing if it will meet my expectations, is a bit extreme! I've also read that the steel gears inside the Heinzmann make for a noisy ride. I also found the Cyclone kits which drive through the bike's gears. At first this seemed really appealing as I could keep my brakes and wheels, but the I'm certain that the extra long bottom bracket axle could not possibly hold up to the off-road abuse it will get. The rest of the mounting kit also looks pretty shoddy, and unlikely to hold firm over the bumps. After reading this forum, I came accross alienbikes.co.uk, and had a browse through the website. They seem to be offering more powerful kits (1000w! ) for lots less money, however they all seem to be front wheel kits. I really do want to be rear wheel driven, since when I'm out on the trail, I tend to push through the corners quite aggressively, and really don't think the front spinning out would be good at all! Not only that, I have powerful hydraulic disk brakes on my bike. I am not prepared to lose the front one by fitting a hub motor which had no means of mounting a disk. Sacrificing the rear disk for a hub motor would be an acceptible compromise however. I've emailed Alien about supplying a rear motor, but as yet no reply, so I'm hoping that you knowledgable folks on here could offer some suggestions. Right now, I'm not sure how to proceed. Thanks, Rob
January 18, 201016 yr I'm in the opposite position, I have a mountain bike style ebike with rear hub and want to ride mountain trails. At the moment I don't think an ebike could stand up to much more than a firebreak type ride, the extra weight coupled with more fragile parts will be a problem. You'll be better off picking a MTB site with lifts to the top.
January 18, 201016 yr One specific point about the Heinzmann motors. The most powerful ones do have steel gears and they are noisy, but they also offer ones with nylon gears which are rather less so. They are also pretty powerful though! (41 NM torque vs 50 NM for the steel geared, or something of that order.)
January 18, 201016 yr I would go for a quality of road bike and fit a 350 watt BionX kit (rear motor, which is flattish so I think it takes a disc brake) 2nd pic same kit on Montague folder http://i48.tinypic.com/zvz8ye.jpg http://i50.tinypic.com/29leds4.jpg Edited January 19, 201016 yr by eddieo
January 19, 201016 yr Don't be fooled by the big numbers: a 1000W hub motor is nearly always gear-less (aka direct-drive), which is not ideal for climbing serious hills. A motor that drives the crank/chainring means that the power goes through the bike's own gearing system, so this may better match your requirements. I suggest that you talk to the folks at Endless-Sphere Endless-sphere.com • Index page, as people there are likely to know more about the available options (lots of high-power DIY applications on their forum). Let us know how it goes ! Cheers, Dan Edited January 19, 201016 yr by daniel.weck
January 19, 201016 yr electric mountain bikes electric mountain bikes, electric bicycle, electric bike kits, folding bicycles you have to wear a weighty back pack but it's one of the best solutions around for electric mountain biking. I hear the crank drive panasonic would be most suited, however i would worry about the battery coming loose on the bumps. At Presteigne there is a hilly section through the trees, very steep with tree rootts etc. to simulate off road. If you get the chance to attend give it a try. Steve Punchard is often there exhibiting and is very friendly and helpful. I tried both variants last year, the single rear drive and 2 wheel drive, the later being pretty heavy though. good luck!
January 19, 201016 yr Have you looked at the Crystalyte motors? They are powerfull and flexible but not expensive. They do a rear version with disk brake. Look at www.ebikes.ca Homepage of the revolution or Crystalyte Europe.
January 19, 201016 yr I hear the crank drive panasonic would be most suited, however i would worry about the battery coming loose on the bumps. At Presteigne there is a hilly section through the trees, very steep with tree rootts etc. to simulate off road. If you get the chance to attend give it a try. Steve Punchard is often there exhibiting and is very friendly and helpful. Back when I was growing up back in the 1980s, my mum used to ride a real old boneshaker of a bike which used to belong to her mum before her. It had 28" wheels, rod-brakes and a wicker basket at the front and was probably made in the 40s or 50s.. On saturdays, she used to take me swimming about 4 miles from our home, and part of the route was a mile through the woods avoiding the odd rock or two and a few tree roots. Her old 1940s boneshaker made it no problem. My crank-drive Kalkhoff says 'All-Rounder' on the side of it, and having seen what my mum's old boneshaker could do, I've always taken my Kalkhoff at it's word. My figuring was that hitting a small rock in some mud at 5mph will do far less damage to a bike than hitting a pothole in a tarmac road at 20mph. I've ridden it absolutely everywhere on all kinds of rutted surfaces and bouldered trails and it's never displayed any kind of problem whatsoever. In the time I've had the bike, I have explored every bridleway, trail, track and path within a 10-mile radius of my house. Nothing whatsoever has ever gone wrong because of the trails. The battery doesn't rattle, and nothing has ever fallen off (although one of the screws in the rear rack worked it's way loose once and I had to tighten it up again). The only real problem I get is that the V-brakes clog up with mud and leaves after a while and I have to poke it all out with a stick before I carry on. Having said all of that, I am always fairly gentle with it though and don't treat it like it's a BMX doing jumps and stunts or anything like that. I just take things easy and meander along at a few MPH when the surface gets too bad. The Agattu has a big chunky frame and nice looking welds. It's not the perfect bike for off-road use by any means (I want full suspension and disk brakes whenever I get my next bike), but I don't see any reason to not to enjoy a little bit of mud and rocks once in a while.
January 19, 201016 yr Having said all of that, I am always fairly gentle with it though and don't treat it like it's a BMX doing jumps and stunts or anything like that. I just take things easy and meander along at a few MPH when the surface gets too bad. The Agattu has a big chunky frame and nice looking welds. It's not the perfect bike for off-road use by any means (I want full suspension and disk brakes whenever I get my next bike), but I don't see any reason to not to enjoy a little bit of mud and rocks once in a while. As memran thinks a longer bottom bracket won't stand the abuse then I think he rides a bit harder, mountain bike runs can be fast with hard knocks and I can't see an electric bike coping will with regular hard use. The longer BB is one of the few things I haven't broken yet!
January 19, 201016 yr i would look at crystalyte motors they are my favourite. there are few moving parts and they are fairly reliable simple and easy to fix. the 400 series is better than the X5 which is too heavy (i have both). get a 35 amp controller. for trail riding fun you probably want the bike to be as light as possible so i would go for very high discharge batteries. A123 or LiPo packs. power tool lithium packs are a good place to start. only get batteries with a minimum of 4C continuous discharge rate. thats very important. i don't like the chain drive stuff, it's too difficult to get right.
January 19, 201016 yr Author Thanks for your comments so far The bionx does look pretty nice, however according to their website, the higher powered ones are not available in the UK. Those crystalite kits look good too, in particular the 350w for its torque or the 500w for the speed. (Why can't they do a 500w version with the gearing enabling similar torque to the 350w but with greater top end speed?) Regarding the durability of the parts and the extra long BB axles, I have bent standard length square taper axles in the past during some of the competitions I used to do. The terrain can get very severe, including big jumps and large drops. Fortunately replacements are easy to obtain, but I'm sure the same can't be said for the extra long ones. Does anyone know a UK retailer for the Bionx and Crystalite kits? Thanks, Rob
January 19, 201016 yr Those crystalite kits look good too, in particular the 350w for its torque or the 500w for the speed. (Why can't they do a 500w version with the gearing enabling similar torque to the 350w but with greater top end speed?) They don't have internal gearing Rob, the Crystalyte motors are direct drive. Sorry I don't know the current UK outlets, but some have bought the 350 watt BionX direct from Canada. This whole thread could be a useful read for you: BionX in the UK . Edited January 19, 201016 yr by flecc
January 19, 201016 yr Does anyone know a UK retailer for the Bionx I don't. Do you speak french or german ? Where To Buy - BionX - Intelligent Mobility Systems
January 19, 201016 yr Bionx is listed at ElectricMountainBikes.com: Bionx electric conversion kit Doesn't Steve Punchard still offer them?
January 19, 201016 yr They aint cheap for a ni-mh battery Is the paratrooper the ugliest electric mountain bike out there??
January 19, 201016 yr crystalyte from here Crystalyte Europe :: Motors :: 209 brushless only motor (Folding bike)
January 19, 201016 yr Most order BionX direct from Canada I believe. Matra of France do the kits so have a look on their site and then at their agents. but they may not do the more powerful motors just the 250 watt here is one french agent, email or call them re 350 watt Google Translate and a bit of fun:) Matra I step force (BionX) Fiche technique VELOS ELECTRIQUES MATRA SPORTS I-STEP FORCE en vente chez DM SERVICES
January 19, 201016 yr Author Oh I didn't realise that both the Bionx and Crystalite were brushless and gearless. Am I right in thinking that that makes them just about as quiet as an ebike can be? (I large plus in my opinion) I notice that the Bionx motors are very narrow and can take a disk brake and a 9 speed freewheel! This is a major plus for me. The regenerative braking is a nice bonus too. On the other hand, Bionx kits are quite expensive, and not so easy to get in the UK, especially the 350W version. Despite the price, Bionx seems to be leading the way for me.
January 19, 201016 yr They are quiet Memran, especially the BionX which is a very refined system. Although very expensive, it's quality, reliability and sophistication easily justifies the expenditure. .
January 19, 201016 yr Those crystalite kits look good too, in particular the 350w for its torque or the 500w for the speed. (Why can't they do a 500w version with the gearing enabling similar torque to the 350w but with greater top end speed?) All of the crystalyte 400 series motors can handle well over 500W. You just have to choose the winding count to suit your needs (max speed at given battery voltage) and the controller you want to use (generally down to the torque you want to get and the current that the battery can supply). Use this link to find out what performance you can expect: ebikes.ca Hub Motor Simulator
January 19, 201016 yr Crstalyte do make a compromise motor, that has torque and speed, if your ordering one go for the 408. I ran one for years 20+ top speed and anought torque to pull me and a, U plus 2, with two small children up a 1 in 12,you don't need the 35 amp controller if your at all fit, they just eat away at your batteries. The standard 20 amp controller should be good enough. I used to import a few direct, but have only the 409 and 4011's left. To get the sort of speed you might be looking for, say around the 20mph mark you would need to run the 409's at 48v, no problem with the old analogue controller, which had 50v rated circuitry. If your interested in I could sort you out a kit of bits, motor, controller and throttle at cost as I was going to put them on E bay. I'll have to dig around in my stores to see exactly which motors are in rear wheel format though. I also have some 250 watt Bionx kits to get rid of, there not as powerful as the 350w and being Euro legal road sets they don't have throttles just pedal sensors, but I can manage 1 in 7's with them with ease, at I may say a bargain price. There is in my experience nothing to gain by going to rear wheel drive, of road there's always the compromise between traction at the rear wheel and grip for the front to steer. You have to balance your weight at the right point to do both jobs. I've spent a few hours of road on both types of hub motor without problem, recent experience in the snow shows just hw well two wheel drive works and how easy it is to pull yourself along when it gets very slippy without pedalling.
January 19, 201016 yr Author Andrew: I'm very interested! Even if they may not be what I am looking for long-term, as an experiment it could be very worthwhile to get a feel for what these things can do. Thanks
January 19, 201016 yr Andrew: I'm very interested! Even if they may not be what I am looking for long-term, as an experiment it could be very worthwhile to get a feel for what these things can do. Thanks I'm guessing you don't want much speed as it's the slow uphills you want help on, a 250W motor could make a big difference.
January 19, 201016 yr Author Maybe I'm asking too much, but I do want some speed as well If I can get 20mph over the bumpy stuff, I'll be pretty happy with that.
January 20, 201016 yr You should probably look into the Suzhou Bafang BPM hub motor, the torque and speed characteristics would meet your requirements it seems (350W nominal or less, depending on input current). CLIMBER——bpm series -Suzhou Bafang Electric Motor Science-Technology Co.,Ltd Bafang BPM - Google Search http://www.bmsbattery.com/images/Motor_8Fun.jpg http://www.pedelecforum.de/forum/imgcache/1984.png http://www.jobike.it/Public/data/zappan/20091026134624_bpm.jpg Edited January 20, 201016 yr by daniel.weck
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