OK Ian. you're close enough, though you haven't actually said it exists already.
The missed opportunity I've referred to is that of the designers of direct drive hubs, who having made that choice, dismissed the idea of keeping the orbital gears. That essential of the best designers, the child-like inquiring mind that says "What if?" was missing, as was the close knowledge of cycle systems which would make them see they were looking at a three speed hub as well as an orbital drive.
You've said similar, but in fact the existing orbital gears in a hub motor aren't just similar, they are a three speed hub (except for the anchored annulus), merely not used. Of course they can't be used for two different purposes, but if the motor design is treated as a direct drive, the existing orbital set is freed for gears use.
Linked with this is how I've shown elsewhere that an e-bike motor only needs two gears, with peak torque centred on 6 mph and 10 mph for a Euro legal model and perhaps 7 mph and 13 mph for a 20+ mph model. Either would give a flat enough torque availability to handle all cycle circumstances efficiently.
This means that the annulus (ring gear in the hub shell) can stay in place with just the sun and planet cage pinions used for one gear and direct drive the other. Since the one weakness of direct drive motors is low speed power, the reduction gear should be the first gear allowing an early spin up to speed, with direct drive in use most of the time in normal riding for the higher speeds from around 9 mph, leading to very high reliability. Gearing in this way enables the direct drive motor designer to more accurately focus the power, rather than trying to spread it over the whole range, thus still further increasing power and efficiency. This simple and reliable system would be superior in every way to existing motor gearing systems
I've expressed elsewhere the undesirability of a motor driving though the same gears as the rider in the fashion the Twist uses, the requirements of both being totally different. Here's a summary of some of the reasons:
1) Riders need a number of gears, and as shown, motors don't.
2) Rider power is pulsed, motor power is continuous, the two not matching. every Twist rider knows the rhythmic pulsing sound of the motor as they pedal, and that's no way for an electric motor to run, being inefficient. Panasonic only get away with it due to the low power of their motor.
3) Using the same gear system means that all drive is lost when changing gear, which is irrational. If the motor is free to continue to drive while the rider changes gear, kinetic energy isn't lost by slowing, especially important on steep hills with a slow acting hub change where forward momentum is quickly lost.
4) The world of cycling is aware of just how bad riders are with gear selection, most riders operating at quite low efficiencies. Those riders usually won't know their motor's optimum gear requirement either at any one time. The chance of them choosing the optimum compromise gear for both themselves and their motor in any circumstance is zero.
5) Cycle gear systems aren't made to withstand combined rider and motor power, but rider power only, so reliability can often be affected.
That's just some of the reasons only, but more than enough to show the undesirability.
The system I propose removes half that problem. As Ian has said, shifting between the two motor gears is readily coupled into the cycle change as ranges, and the system could even be supplied as a kit since there aren't many different changers needed. SRAM and Shimano are compatible, and Sunrace Sturmey are the only other one worth bothering with in e-bikes. Since the number of gears only means a detent change in the control, about four or five exchange control options are all that's needed.
Alternatively, the range change could be made automatically based on spin speed, either mechanically or electrically, and I think I favour one of these for operational simplicity, transparent to the rider.
I think bikes with this motor would just take over the market, since they could use less power giving more range for any given performance, while still being capable of anything met in terms of hill climbing.
Nor is it restricted to hubs. A centre mounted motor could have the drive exiting via a small sprocket and driving a left hand chain onto the rear hub at the left, a system that has been successfully used in other contexts, thus not interfering with the rider gear drive. With either front or rear hub or centre motor, control could be either throttle or pedelec.
All we want now are manufacturers to produce this low cost high performance system to make our bikes much better.
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