Kitchenman , a very useful material for prototypes is corex . This is the plastic used to make estate agent`s signs . You can cut it with a Stanley knife . You can glue it with a hot glue gun . you can join it and attach it with cable ties . You can even find it for free blowing about the streets . With practice you can bend it using a hot air gun . I used to make radio control aircraft from it . Hot glue is not long lasting in the rain .