Thanks Jacq, but unfortunately it's out of warranty. But I guess the lesson is that the German's are not making things the way they used to.
Maybe Kalkhoff have always made them that way, judging by the large number of complaints about their products on these forums.
It's not Kalkhoff that's been the trouble, here's how the troubles came about. Before going into e-bikes they made a fine range of good quality bikes that included the Agattu and Pro Connect models. Deciding to get into pedelecs, they did as two other fine brands, BikeTec of Switzerland and Giant of Taiwan did and adopted the excellent Panasonic crank motor, fitting it to modified Agattu and Pro Connect models.
Over time though the Panasonic unit became increasingly expensive and some German firms began making home grown motors, so Kalkhoff changed to the small German company's Daum motor, calling it the Impulse. That first model was ok, giving no more trouble than any other, but then Bosch entered the market with a much more powerful crank unit. That had it's teething troubles but Bosch dealt with them ok.
However, finding their Impulse outclassed, Kalkhoff went back to Daum for more power and Daum responded with the upgraded Impulse 2 which went a little beyond some Bosch models. That began all the troubles, clearly the unit wasn't handling the extra power without mechanical failures of various kinds, gears, pawls etc. Daum tried to deal with the issues, including some software changes, upgrades and a model change but failed to solve the problems.
With sales slumping, Kalkhoff then also used other motors they could get hold of at short notice, including the Xion and some Bosch motors, making life difficult for their agents who now suddenly needed to be able to handle service on Panasonic, Impulse One, Two and Evo models, Xion and Bosch, a bit of a nightmare.
It's been a very sorry story, but at the core for blame in my view was the Daum company. My reason for saying that is a clear indication that the original unit's design was only just about good enough with no reserve. It operated by starting with a momentary burst of power which quickly phased down to an average level, the software designed to do that.
Buyers immediately hated that, wanting the full power all the time, so a software upgrade was issued to achieve that. From then on a tiny number of that first unit were affected by failure, the first pointer to being marginal where longevity was concerned, so the big power increase for the Impulse 2 dealt the death blow.
But Kalkhoff bikes have always been fine. I had one of the first Panasonic powered Agattu models for over a week for review, gave it a very tough time and reported very favourably on it. If only they'd stayed with that motor none of the troubles would ever have occurred. We have members who've used those originals for commuting since 2007/8 and most wouldn't hear a word said against their bikes. Even their Panasonic batteries have been lasting well over five years while many other battery makes have fallen far short of that.
So by all means buy a Kalkhoff, but not with any Daum sourced motor and preferably with one that's widely used and supported, like Bosch.
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