Yesterday I went over to youtube to check out "lipo fire". If I don't crash at 70 km/h, if I don't over-charge, if I don't discharge at 20C continuous, if I don't mess up connections at charge time, if I don't fully charge before storing... I think the risk is pretty minimum. I will not be hitting the packs with an axe or a hammer any time soon...
Charge to 41.5 V, discharge alarm set to 35.5 V (from my ES reading that should allow up to 600-800 charge cycles if I balance charge every time). At home stockage in storage mode: in the oven with a smoke alarm, extinguisher on hand. I know, don't open the oven door unless things get out of hand - I was a volunteer fireman back in the day.
Oh and control the quality of the packs on arrival, if there is a duff cell break one of the balance leads at the plug and send it back because HK doesn't accept returns if one cell is slightly off...
That cleared out of my mind, this morning I made lots of paper models of packs (as an ex industrial design student first reflex = make a model) to see what is the maximum I can fit in the tiny triangle of my next bike. I have three options:
- I could fit 1 x 20000 mAh 6S + 1 x 20000 mAh 4S in series for 20 Ah at 37 V
- or 2 x 8000 mAh 6S + 2 x 8000 mAh 4S in series then parallel for 16 Ah at 37 V
- or 2 x 5200 mAh 6S + 2 x 5200 mAh 4S in series then parallel for 10.4 Ah at 37 V and make two packs and swap over when first is empty
- price difference is less than 10€ whatever the choice
I will be setting maximum Amps to 18 on the controller so under 1C for the first, just over 1C for the second and about 2C for the third. Experts opinions on this are welcome!
The battery box will be in ply because wood is what I do best. Interior will get lavish coating of M1 fire retardant paint and the ply should better insulate from external heat than some of the plastic boxes I have seen. Eventual internal heat build-up to be evacuated by a vent (Reminder: do not park in the sun).