The inconsistencies between the cells in a battery pack can also induce failure. There are always slight differences between battery cells due to manufacturing process, and these cells usually need to be connected in parallel to obtain sufficient capacity and then in series to obtain suitable voltage. Parallel-connected cells are usually treated as one cell and only one voltage is measured. Due to the differences in internal resistance of each cell, there will be different currents flowing through the cells
[33]. This can cause different temperatures of each cell, which in turn affects the internal resistance and current of each cell
[34]. Eventually, it may gradually amplify small differences and significantly increase cell inconsistency. Series-connected cells usually measure only total current in the series branch. Due to the cell differences in capacity, internal resistance and SOC, each cell may have different voltage and different available charge and discharge capacity. As the current flowing through the cells is the same in this series branch, the cells cannot be fully utilized. Inconsistence will also cause battery aging, a reduction in capacity and an increase in internal resistance
[35]. Aging can lead to an increase in SOC estimation error which affects
BMS decisions
[36]. This in turn will aggravate cell inconsistencies in a battery pack, causing overcharge
[37]. Selecting different charge and discharge strategies at various temperatures for these inconsistent cells can significantly slow down battery aging
[38].