Chain jumping on smallest cog

Russ34

Pedelecer
Oct 11, 2021
58
11
54
Teignmouth
Hi , loving my new e bike conversion! Since doing a decent ride today I’ve noticed that my chain jumps on the smallest rear cog on the cassette, has anyone else experienced this at all ? Many thanks
 

Andy-Mat

Esteemed Pedelecer
Oct 26, 2018
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Maybe the tension on the chain is slightly too little.
The smallest cog always has the least tension as the arm swings/tensions.
Try increasing it slightly.
A slightly overlong chain can make a similar problem.
If the bike is new, you should be getting it done on the guarantee anyway.....
regards
Andy
 

Russ34

Pedelecer
Oct 11, 2021
58
11
54
Teignmouth
Maybe the tension on the chain is slightly too little.
The smallest cog always has the least tension as the arm swings/tensions.
Try increasing it slightly.
A slightly overlong chain can make a similar problem.
If the bike is new, you should be getting it done on the guarantee anyway.....
regards
Andy
Thanks Andy , it’s a conversion I’ve done myself on a retro 1990’s MTB, it’s a 7 speed original cassette and chain maybe I’ll try and check the tension on the chain then ! Thanks for your reply
 

Fordulike

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Feb 26, 2010
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Also, check there is no muck collected around that cog. Mine tends to skip a bit, if there's crud on the cog.

You'll be surprised how much collects there :oops:
 

Andy-Mat

Esteemed Pedelecer
Oct 26, 2018
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Thanks Andy , it’s a conversion I’ve done myself on a retro 1990’s MTB, it’s a 7 speed original cassette and chain maybe I’ll try and check the tension on the chain then ! Thanks for your reply
We are all here to help each other as best we can. You would do the same on a problem that you better understand, but still thanks for your replay.
When you get it fixed, let us all know what it was please.
regards
Andy
 
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Nealh

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Aug 7, 2014
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Is it jumping or trying to ride the cog , if the latter check that the L or adjustment isn't causing it.
 
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Russ34

Pedelecer
Oct 11, 2021
58
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Teignmouth
Thanks for all your replies , I’ve tried adjusting the derailleur etc and doesn’t appear to be making a difference, I think the chain is looking a bit sketchy so I’ve ordered a new one , I’ll give everything a good degrease and fit a new chain and see how it goes from there
 
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sjpt

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Jun 8, 2018
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You haven't said if it is rear, min or front conversion. That could make quite a difference to the cause of the problem.
 

sjpt

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Jun 8, 2018
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Is the new chainring the same size as the old one? If not that could be a reason for changing the chain length (as mentioned by Andy-Mat above).

If the sprockets are worn it will be worth changing those at the same time as the chain.
 
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Russ34

Pedelecer
Oct 11, 2021
58
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Teignmouth
Is the new chainring the same size as the old one? If not that could be a reason for changing the chain length (as mentioned by Andy-Mat above).

If the sprockets are worn it will be worth changing those at the same time as the chain.
Yeah the front is a 44t which was the same size , I’m going to have a good look at the cassette when I change the chain
 

Nealh

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If it is just the small sprocket worn then one can buy them separately.
 

jokskot

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Jul 14, 2018
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Nealh's reply "If it is just the small sprocket worn then one can buy them separately."

Does this apply to screw-on freewheel blocks as well as cassetttes? If so could you provide a link to a source, please?
 

Nealh

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Freewheels tend to be fixed and riveted, the cassette is more modular without internal bearings. With a cassette it is easier to build one up to have the gear jumps one prefers.
 

esuark

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Jul 23, 2019
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kent
Screw on dnp freewheels are serviceable not sure about others, and have personally used zitto 11 12 and 13, 8 speed cogs for spares successfully on a 7 speed dnp freewheel.Both available on eBay and AliExpress.
 
Last edited:

Sturmey

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Jan 26, 2018
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Many freewheels have lockrings and most can be dismantled to get at the smaller gears. I have often used a chainsaw round file to dress the offending cogs after fitting a new chain and works ok. The shimano ones are difficult to open as the 14T acts as a lockring but there is a way to loosen the stack by slicing a bit of one of the plastic spacers with a junior hacksaw. The guy in link below explains how to file/grind the cogs.