Don't file the axle. You must file the forks. The reason is that the BPM and your old forks are 10mm. Your new bike has a 9mm axle (normal for QR wheels).
Ideally, you should change your forks to steel ones because there's a fair chance of breaking your drop-outs if you don't fix the motor correctly in aluminium or magnesium ones. Certainly, fit at least one properly anchored torque arm. By properly anchored, I mean to a rigid fixing position, not a jubilee clip.
Ok so I filed the drops , slowly and by hand to be sure not to over do it. Axle is perfectly fitted. Even had to file some washers for perfection
And extended the caliper/rotor to 203 to prevent motor fouling
And finally found the bloody torque arms which I initially put in a safe place
No where to anchor so I have had to risk the jubilee clip method.
Bike now runs beautifully from an electrical pov....... But handling and feel is terrible !
Old bike was steel, hybrid 700c and new is 26 titanium. Both alfine hub (same one) both front motor (same one relaced)
Other difference is old had a steel 29er mtb fork added. New has light, nice magura 120mm air suss forks
So, why does she feel so wrong on turns. The old bike never felt this way..... Is it the light suss forks ? The new light frame? The comparative wide tyres? Or just a combo of all the above
To define the feel better - turns feel nice for gentle sweep... But past a certain point Suddenly feel unbalanced and hard. Almost like a specific point in turn angle that changes from each state.
Headset is only a few months old and done very few miles. It's a decent fsa one. Not mega pricey but not cheapo either. Plus it was sweet pre conversion
I get that conversion changes feel as I've done a fair few bikes now. And ridden even more. This is weird !