Following on from d6veh's 36v bottle battery in thread below.
http://www.pedelecs.co.uk/forum/threads/how-to-make-a-lightweight-battery.28437/
My needs is for a 48v 2p 13s configuration using 26 cells.
Bottle from Aliexpress with bottom removed from the very base of the bottle using a Dremel type tool with thin disc cutter.
The yellow A4 sheet underneath is 0.4mm epoxy glass fibre sheet heat resistant to about 180c, for cell face separation and for the panel mount charge port in the lid.
For the base insert I am trying a desk cable tidy 80mm.
Using the Dremel tool and a fine straight reamer, I removed a thin layer of material a round the base upstand to allow the base to fit inside the bottles base and removed the bottom lip
Bottle with base fitted (push fit snug/tight).
Not easy to tell but the 12 cells are sitting within the base.
The middle tier 8cells will sit on top of these.
The orange strips donate the series connection on the under side the white strips the series on the top side.
10+ to 9- is the only awkward series connection and a slightly longer connection for safety 11- will have an insulator as well on the end.
8+ will have series connection to 7- which will sit directly above via a nickel strip with 180 degree crease.
Charge port wired and mounted.
Lid views ext and int with dry fitted charge port ready for epoxying later.
Cap not fitted but as per d8veh thread needs a few mm removed to screw down with out putting pressure on top panel mounted.
http://www.pedelecs.co.uk/forum/threads/how-to-make-a-lightweight-battery.28437/
My needs is for a 48v 2p 13s configuration using 26 cells.
Bottle from Aliexpress with bottom removed from the very base of the bottle using a Dremel type tool with thin disc cutter.
The yellow A4 sheet underneath is 0.4mm epoxy glass fibre sheet heat resistant to about 180c, for cell face separation and for the panel mount charge port in the lid.
For the base insert I am trying a desk cable tidy 80mm.
Using the Dremel tool and a fine straight reamer, I removed a thin layer of material a round the base upstand to allow the base to fit inside the bottles base and removed the bottom lip
Bottle with base fitted (push fit snug/tight).
Not easy to tell but the 12 cells are sitting within the base.
The middle tier 8cells will sit on top of these.
The orange strips donate the series connection on the under side the white strips the series on the top side.
10+ to 9- is the only awkward series connection and a slightly longer connection for safety 11- will have an insulator as well on the end.
8+ will have series connection to 7- which will sit directly above via a nickel strip with 180 degree crease.
Charge port wired and mounted.
Lid views ext and int with dry fitted charge port ready for epoxying later.
Cap not fitted but as per d8veh thread needs a few mm removed to screw down with out putting pressure on top panel mounted.