48V Battery

Az.

Esteemed Pedelecer
Apr 27, 2022
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932
Plymouth
As in subject I need a battery for newly converted bike with TSDZ8 motor.

I have narrowed down choice

HAILONG G70 48V 17.5AH £265
5P13S Li-ion 65pcs battery cells (the interior battery is SAMSUNG INR18650-35E3 Li-ion battery)

HAILONG-PLUS 48V 17.5AH £290
5P13S Li-ion 65pcs battery cells (the interior battery is LG INR18650MJ1 Li-ion battery)

Both available on PSW and shipped from Germany.


May I ask battery specialists to have a look at cells and tell me if LG is worth little extra?

Unfortunately I struggle to find decent batteries at decent price in UK. Any suggestions would be greatly appreciated.
 

saneagle

Esteemed Pedelecer
Oct 10, 2010
7,007
3,241
Telford
As in subject I need a battery for newly converted bike with TSDZ8 motor.

I have narrowed down choice

HAILONG G70 48V 17.5AH £265
5P13S Li-ion 65pcs battery cells (the interior battery is SAMSUNG INR18650-35E3 Li-ion battery)

HAILONG-PLUS 48V 17.5AH £290
5P13S Li-ion 65pcs battery cells (the interior battery is LG INR18650MJ1 Li-ion battery)

Both available on PSW and shipped from Germany.


May I ask battery specialists to have a look at cells and tell me if LG is worth little extra?

Unfortunately I struggle to find decent batteries at decent price in UK. Any suggestions would be greatly appreciated.
You know about Greenlance. Why don't you want to buy from them?
 

Nealh

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Aug 7, 2014
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There isn't much between them in 5sp form , as long as one isn't asking for more then 25 - 30a continuous then both will be fine. Both will suffer capacity /performance loss if subjected to high current loads.

Both are fairly well matched are much better then the originals having been upgraded over the years.


35e has had a couple upgrades during it's production life, the last iteration from 2020/21 is the mk3 and a better cell then the original . The latter cell has a 13a max current and can actually handle the max 8a original rating far better for continuous use.
The 3rd version has approx. 6% less capacity and energy , this though is a good move as it has helped the cell to handle more current and sag far less then the original so so saggy cell.

As with all cells especially the 3500mah ones , one can't expect range and current it is one or the other .
Original 35e was a 3400mah 8a so so cell but the improved 35e3 is now typically a 3200mah cell for ebike use but it has gained far more from current draw ability due to the slight energy /capacity loss of 6%. It has lost the so so 8a labelling and can handle up to 13a but not continuosly, it also has far better voltage curve lines and holds the voltage much higher then the original saggy cell.

35e3 is likely the top rated 3500mah call today , followed very closely by Moli m35, Pan/sony GA and MJ1. There isn't much more then 1 or 2 % between them though the 35e is a vastly improved cell today .
Nearly all cells have improved with age and production tweaks.
 
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Nealh

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Aug 7, 2014
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35e3 will still give over 3400mah on discharge but for ebike use one doesn't go down to 2.5v per cell or use the 0.2a discharge rate , so typically the values below are the expected mah values for contant current use.
Typically at a 5a continuous discharge rate e3 will give 2250mah to 3.3v per cell , 3a will give 2550mah per cell , 2a will give 2750mah per cell and 1a 2850mah .

I can see the 17.5ah battery being a 100 - 120 mile range battery in low pas use.
With my Kt set up PAS 1 is all I really use and get 30 - 34 miles locally from my 6ah 12s 2p LG hg2's.
 
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Az.

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Apr 27, 2022
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I can see the 17.5ah battery being a 100 - 120 mile range battery in low pas use.
With my Kt set up PAS 1 is all I really use and get 30 - 34 miles locally from my 6ah 12s 2p LG hg2's.
Battery is for an MTB with prospects of some challenging trips as well as long over 100 miles rides. I hope this MTB to become my all rounder. I could probably be fine with 15Ah battery, but I can't see anything interesting on the market at this moment.
I was keeping an eye on 15Ah battery at Woosh in hope for an offer for friends and family like it was on TSDZ8, but no luck there. Surprisingly no detailed info about batteries sold by Woosh on their site.
 
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Az.

Esteemed Pedelecer
Apr 27, 2022
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Plymouth
Update:

I decided to order from PSW Power
HAILONG G70 48V 17.5AH £240
5P13S Li-ion 65pcs battery cells (the interior battery is SAMSUNG INR18650-35E3 Li-ion battery)

Parcel arrived very quickly. Ordered on Wednesday, delivered on Saturday. I paid for DHL, they sent by Evri. There were no Battery inside warning labels on package. Only this confusing label:

57698

I opened package and found this:

57699

Not quite 48V 17.5Ah... Of course I contacted PSW and they are now... looking into it.

Initially I didn't pay much attention to the battery as I intend to return it, but today I thought OK... it is here, so let me have a look... and OMG...

There are no keys included in the box, so battery can't be secured. Battery base is so poorly designed.

57700

This aluminum element is not firmly attached to plastic base and it slides easily up and down and touches battery connectors.

57701

When battery base is attached to downtube, movement should be limited by screws, but whole thing will still be prone to move up and down on downtube due to vibrations and impact.

Put battery on battery base before attaching it to bike frame, switch battery on and you might have a problem. Judging by charred marks it already has been done before battery was shipped to me.

57702

I didn't open battery, but don't expect to find good quality components there.
 

saneagle

Esteemed Pedelecer
Oct 10, 2010
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Did you attempt to slide the battery on while the aluminium was in the wrong place? The connector is only live when touching the battery, so can't make sparks or burn unless you try to force the battery on in that position.

The aluminium piece is always free to slide in those batteries.

You should look further for the keys. They're always there somewhere, but not where you'd expect. Look in the charger box.
 

Az.

Esteemed Pedelecer
Apr 27, 2022
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Did you attempt to slide the battery on while the aluminium was in the wrong place?
No... I don't think so.

The aluminium piece is always free to slide in those batteries.
Really? I never seen anything like it before.
...but I admit I have seen very few.

You should look further for the keys. They're always there somewhere, but not where you'd expect. Look in the charger box.
Sadly no keys.
 

Voltsnamps

Pedelecer
Aug 27, 2023
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  • Massive, heavy, illegal and dangerous
That’s what keyboard warriors said about mine.
The illegal bit is true, 48v max, cop with voltmeter has you nabbed
Difference being, mine was the most expensive thing I’ve bought for bicycle, more than my Giant dually, ready to convert, much more than motors.
The only thing we need to spend money on, is batteries , 21700 changed the game
 

Voltsnamps

Pedelecer
Aug 27, 2023
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48V is legal in UK. I'm not sure though what 48V. Nominal or maximum. Best to ask Flecc for clarification.



Can you elaborate? I don't see any significant differences between batteries using 18650 and 21700 cells.
Sorry, think capacity in w/hr /grams,
 

saneagle

Esteemed Pedelecer
Oct 10, 2010
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No... I don't think so.
The connector is never live to make sparks and melt the metal like that. The only way that could happen is if it were in contact with the battery terminals at the same time it touches the aluminium.
 

Az.

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Apr 27, 2022
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The connector is never live to make sparks and melt the metal like that. The only way that could happen is if it were in contact with the battery terminals at the same time it touches the aluminium.
Yes and it is very easy when battery is attached to base (not on bike yet) and power switch is on. Just bad design.
 

saneagle

Esteemed Pedelecer
Oct 10, 2010
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Yes and it is very easy when battery is attached to base (not on bike yet) and power switch is on. Just bad design.
The batteries with tubular pins in the connectors are better, but they burn very easily if you connect the battery in it's switched on state.
 

Az.

Esteemed Pedelecer
Apr 27, 2022
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The law doesn't limit capacity,
How about voltage? I have seen somewhere that 48V is the limit. Would that make 48V batteries illegal (as they can be charged above 48V)? Or 48V limit is set on battery nominal voltage?