Combined light switches for motorbikes - internal wiring issues

pn_day

Pedelecer
Jul 26, 2013
185
40
St Andrews, Fife
Hi all,

I spent 2 fruitless days trying to trace faults with my indicator circuit.

Cutting a long story short, the fault was eventually traced to the internal wiring of the switch I was using - some of the internal cables had their insulation cut back too far, and when the housing was pressed, 2 wires shorted together meaning that pressing 1 switch activated the output of another.

It seems obvious now, but took me ages to find.

Attached is a photo of the particular switch I had, and a view of the inside showing the offending bare cable (apologies for the lurid spotty tablecloth). I wrapped the bare cable lengths with electrical tape (to save having to de-solder and apply heat-shrink) and now all is good.

Hopefully this saves somebody else some time and grief!

Phil

CombinedSwitchFront1.jpg
CombinedSwitchInternalWiring.jpg
 

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