Bulging Lipo Dissassembly

Storapa

Pedelecer
Jun 29, 2014
95
12
55
Warwickshire
Hi Folks,

I bought two battery packs from Hobbyking. One was bulging somewhat when I received it. Hobbyking quickly replaced it. I decided to take the faulty pack apart as they didn't want it back. I was interested to know what was inside. Most of you probably know, but I thought I'd post up some photos anyway.

DSCN6750.JPG
The top one is clearly bulging.
DSCN6752.JPG

This measurement should be 43mm

DSCN6757.JPG

Outer cover, peripheral wrap and end protector removed.

Cell 5 (left to right, was slightly down on voltage (24 mV)

DSCN6758.JPG

Nothing obvious from what I can see.

The cells are welded together in pairs and then soldered together as a pack. Balance leads were also different lengths, depending upon the position in the pack.

That's about it. I hope that somebody found this interesting.
 
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mfj197

Esteemed Pedelecer
Jul 18, 2014
553
160
Guildford
Indeed. Looks like just one cell is damaged, the one you identified. The rest look to be fine?

Michael
 

Storapa

Pedelecer
Jun 29, 2014
95
12
55
Warwickshire
Hi Michael,

Yup, I think that the rest were fine.

I was interested to take the pack apart as I would like to build a pack to put into a bottle / bottle cage at some point.
 

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