Are motor cut-off brakes legally required?

Pingk

Pedelecer
Dec 15, 2023
28
14
I'm converting a Giant Roam 2018 using a mid-drive kit, and the bike has Shimano Deore hydraulic brakes as standard.

The kit comes with the magnet-style motor cut-off sensors which attach to the handlebars, which I'd would prefer to not use since I've read they can be fiddly/unreliable. However I'm not sure if cut-off sensors are required by law?

If they are required, I'd prefer to swap the brakes for something like the Magura MT5e which have the sensor integrated. If it's not required, would I see much benefit in upgrading to a better Shimano set with more pistons and/or bigger rotors?

Thanks!
 

AndyBike

Esteemed Pedelecer
Nov 8, 2020
1,391
592
This is something I dont quite understand.
With my bike - mid drive, when i stop pedaling, i pull on my brakes and I stop as with a standard bike.
So are hub motors on the go all the time ?. Why does the brake need to cut power to the motor. Surely if you go to brake, the natural inclination is you're not going to be pedaling as well. And if its a thumb throttle thing, are these throttles not spring loaded, much like a motorbikes accelerator ?
 

Woosh

Trade Member
May 19, 2012
20,365
16,870
Southend on Sea
wooshbikes.co.uk
This is something I dont quite understand.
With my bike - mid drive, when i stop pedaling, i pull on my brakes and I stop as with a standard bike.
So are hub motors on the go all the time ?. Why does the brake need to cut power to the motor. Surely if you go to brake, the natural inclination is you're not going to be pedaling as well. And if its a thumb throttle thing, are these throttles not spring loaded, much like a motorbikes accelerator ?
You don't need brake sensors if you don't have full acting throttle. They are there to stop the throttle.
 
  • Like
Reactions: Green Motors Ltd

matthewslack

Esteemed Pedelecer
Nov 26, 2021
1,854
1,341
You don't want learn how important they are in front of a truck when your bike did not stop at a T junction.

Many people have combined their own choice of brake caliper with the brake cutout function by mounting the sensor part in the right place and attaching a magnet to the lever using tape or glue.

Bigger disc and 4 pot calipers will always give more stopping power if your riding requires it.
 

thelarkbox

Esteemed Pedelecer
Aug 23, 2023
1,209
371
oxon
I DO NOT KNOW ABOUT MID DRIVE MOTORS. However my hub drive will not cut out as soon as the pedaling stops but a few seconds later, touching the brakes with cut off sensors fitted cuts the motor Immediately!!

I have also repaired a wheel that was in a rta without brake sensors, spokes were ripped from the wheel rim destroying the wheel.

Think of the brake cut offs as emergency stops for the motor, if you dont fit one at least consider fitting a switch on the circuit just in case..
 

Woosh

Trade Member
May 19, 2012
20,365
16,870
Southend on Sea
wooshbikes.co.uk
It's better to use a controller that reacts quickly to your pedalling or better still, change to a torque sensor. My cadence sensor kits all have the option of lcd only which is without brake sensors and without throttle. It saves £15 worth of unneeded components and the wiring is so much simpler and nicer too. The 4 to 1 julet cable is replaced with a 5 to 8 pin julet cable for the lcd.
 
  • Agree
Reactions: flecc

guerney

Esteemed Pedelecer
Sep 7, 2021
11,390
3,234
You have a torque sensored mid-drive @AndyBike, but with my cadence sensored Bafang BBS01B mid-drive, reduction in power can be adjusted using "Stop delay" and "Stop decay" in firmware - set as shown below, these enable rapid stop of motor assistance when pedalling stops - saves brake pads and rims (I don't want to be fighting to stop my legally 250W rated motor delivering 648W in the midst of tricky traffic or offroad), makes my bike very controllable. But it can be tough on my knees if I'm pedalling very hard when the motor cuts power at 25km/h, so I've become used to avoiding doing that via repeatedly painful negative reinforcement.


56282
 
Last edited:
  • Like
Reactions: AndyBike

saneagle

Esteemed Pedelecer
Oct 10, 2010
6,814
3,152
Telford
I'm converting a Giant Roam 2018 using a mid-drive kit, and the bike has Shimano Deore hydraulic brakes as standard.

The kit comes with the magnet-style motor cut-off sensors which attach to the handlebars, which I'd would prefer to not use since I've read they can be fiddly/unreliable. However I'm not sure if cut-off sensors are required by law?

If they are required, I'd prefer to swap the brakes for something like the Magura MT5e which have the sensor integrated. If it's not required, would I see much benefit in upgrading to a better Shimano set with more pistons and/or bigger rotors?

Thanks!
Brake sensors are not legally required on any bike with any motor or any other parts; however, there is a European standard for electrically assisted pedal cycles in which there is a requirement that the power must cut within 2 meters of stop pedalling. If you ran somebody over, who jumped out on you, and your bike didn't meet that requirement, you might have to take the blame, even if it wasn't your fault. The chance of that isn't very high because firstly somebody would have to jump out on you (low chance), you'd have to not stop (pretty low chance), somebody would have to know about the regulation (very low chance), and they'd have to test your bike (low chance). The overall chance of all those things happening is pretty close to zero.

Brake sensors are more or less essential when you have a crappy controller that runs on for 2 secs after you stop pedalling. They're also useful, but not essential for when you want to keep pedalling but slow down, like when you need to keep pedalling to shift down your derailleur gears as you come to a stop.
 
Last edited:

Pingk

Pedelecer
Dec 15, 2023
28
14
Thanks for the advice everyone.

Since it's not a legal requirement and my motor is torque sensing, I'm not going to add them. Depending on how much wear I'm putting on the brakes, I'll consider upgrading them in the future.
 

Az.

Esteemed Pedelecer
Apr 27, 2022
2,045
903
Plymouth
Thanks for the advice everyone.

Since it's not a legal requirement and my motor is torque sensing, I'm not going to add them. Depending on how much wear I'm putting on the brakes, I'll consider upgrading them in the future.
Why would you skip installing brake sensors?
Emergency braking without sensors is the most effective way to ruin blue gear on TSDZ2B.
 

Pingk

Pedelecer
Dec 15, 2023
28
14
Why would you skip installing brake sensors?
Emergency braking without sensors is the most effective way to ruin blue gear on TSDZ2B.
Oh, you make a good point about the nylon gear... I didn't think about unintentional pedal force damaging the motor. Blast.

Having a look at my current brakes, there's no good place to mount the magnet style sensors, so I guess I'm buying the MT5e...
 

Woosh

Trade Member
May 19, 2012
20,365
16,870
Southend on Sea
wooshbikes.co.uk
Why would you skip installing brake sensors?
Emergency braking without sensors is the most effective way to ruin blue gear on TSDZ2B.
There is no more blue gear on the tsdz2b and tsdz8.
 

Woosh

Trade Member
May 19, 2012
20,365
16,870
Southend on Sea
wooshbikes.co.uk
They changed the design, inspired by bafang bbs01b. The fragile clutch part of bluegear is replaced by a double clutch placed under the main gear. Also, the antitorque bracket is optional.
https://www.reddit.com/r/ebikes/comments/w7ubtd
 
Last edited:

Benjahmin

Esteemed Pedelecer
Nov 10, 2014
2,590
1,746
70
West Wales
Brake cut outs are essential for two scenario's.
Approaching a junction you need to slow but keep pedalling to change down through the gears to allow you to start off in the right gear. Even more so with a mid drive.
During low speed tight mavouvres it's really best if the motor doesn't jump in and out. Or when riding shared use paths where there are dogs or kids wandering around. You want to get past them under pedal power alone.
I always fit one to the rear brake.
 
  • Agree
  • Like
Reactions: Cadence and sjpt

AndyBike

Esteemed Pedelecer
Nov 8, 2020
1,391
592
But it can be tough on my knees if I'm pedaling very hard when the motor cuts power at 25km/h, so I've become used to avoiding doing that via repeatedly painful negative reinforcement.
Yeah the cut off can be a pain. I was really surprised by it when you suddenly get the full weight of the bike(52lbs in my case) plus the slight lagging effect of the internals on the motor. It feels a bit like someone has thrown an anchor out the back
 
  • Agree
Reactions: guerney

Nealh

Esteemed Pedelecer
Aug 7, 2014
20,917
8,533
61
West Sx RH
Tsdz2 doesn't need them , all my bikes that have used KT controllers again need no brake sensors. The only likely scenarion for them is if the need for throttle is fitted.
 

AGS

Esteemed Pedelecer
Feb 12, 2023
608
190
On my MTB I found them a pain and disconnected them. On my Greaser I have one on the front brake and find it useful. On my Puch Maxi they will be absolutely essential, because I need brake lights and electronic braking.
 

AntonyC

Esteemed Pedelecer
Apr 5, 2022
332
144
Surrey
Cutoffs are also meant to be a safety feature in the event of a throttle stuck open fault through rain ingress etc, although I imagine most people would have the braking strength to overcome the motor.